Advanced Wagon Loading ading Conveyor System for Fast & Efficient Bulk Dispatch
High-performance automated wagon loaders engineered for cement, fertilizer, sugar, grains, minerals and chemical plants — dust-free, accurate, and built for continuous duty.
1200
8 min
24×7
About Vivian Conveyors
Engineering reliability into every loading cycle.
Vivian Wagon Loader Conveyors are specially designed to automate and accelerate the loading of 50 kg bags from factory warehouses directly into railway wagons. Our systems significantly reduce manual labor, improve loading speed, minimize product damage, and ensure safer working conditions during bulk dispatch.
With decades of engineering expertise, we deliver fixed, mobile, telescopic and boom-type wagon loading systems — custom-built for Indian and international industries with robust construction, automation, and comprehensive after-sales support.
Product
Wagon Loading Conveyor System
A complete bag-to-wagon dispatch line — feeding hopper, belt conveyors, telescopic boom, and PLC automation working in a single synchronised flow.
Feeding Hopper
Belt Conveyor
Telescopic Boom
PLC Control
Key Features
Built for the toughest sidings.
A complete bag-to-wagon dispatch line — feeding hopper, belt conveyors, telescopic boom, and PLC automation working in a single synchronised flow.
High-Speed Loading
Rapid wagon turnaround with continuous 50 kg bag throughput.
Dust-Free Operation
Sealed transfer points keep your siding clean and safe.t.
Fully Automated
PLC control with VFD-driven smooth bag handling.
Heavy-Duty Build
Industrial-grade structures engineered for 24×7 duty.
Low Maintenance
Rugged components designed for long service intervals.
Energy Efficient
Optimised drives reduce power draw per tonne loaded.
Applications
Industries we power.
Cement Industry
Steel Plants
Coal Handling
Fertilizer Plants
Mining & Minerals
Logistics & Ports
Live Footage
See Wagon Loading System in Action
Real installations captured on site — watch the loading process from feeding hopper through telescopic boom into railway wagons.
Wagon Loading — Full Cycle
Telescopic Boom Extension
Bag Transfer & Stacking
Site Installation
Technical Specifications
Configurable to your siding.
Every Vivian wagon loader is engineered to match wagon dimensions, throughput targets and product characteristics.
| Capacity | Up to 1,200 bags / hour |
|---|---|
| Belt Width | 500 – 1,200 mm |
| Conveyor Speed | 0.5 – 2.5 m/s (VFD) |
| Loading Time / Wagon | 8 – 15 minutes |
| Power | 5.5 – 30 kW (configurable) |
| Automation | PLC + HMI, fully automatic |
Benefits
Move more. Load faster. Dispatch efficiently.
- Faster wagon loading & reduced detention
- Lower manpower dependency
- Improved worker safety & ergonomics
- Minimal bag damage and product loss
- Accurate, controlled material flow
- Custom-engineered for your siding
In operation
Continuous bag handling
Projects & Gallery
Installed across India
Inquiry
Get a custom wagon loader solution.
Share your siding layout and throughput target — our engineering team will respond within 24 hours.
- +91 9011663322
- akshay@vivianindia.com
- Bhugaon, Bavdhan, Bhugaon, Maharashtra 412115
